This is to state that Stesalit Automation Pvt. Ltd, Kolkata, India has installed automation systems at our factory and the benefits we have fond as below:

The MGWF-03 (Micro Controller Based Gravimetric Weigh Feeder) generally known as Rotor vane Feeder.

Two units of these machines were installed in our factory & working satisfactorily since 2022.

This machine is revolution regarding quality control of CTC tea as the feed is regulated according to the need which is a key control point as it is regulating CTC Cut, Fermentation and Drying. It’s allowed us to arrest many known and unknown human errors. It also helped us to reduce the production time by around 25% which results in good amount of savings in Fuel, Power & Man-days. It enhanced the throughput of the drier effectively, Real-time monitoring of production activities hence elimination of time wastage and optimum utilization of labor and energy. Uniform and consistent feeding of the fermentation and drying processes hence a consistent made Tea quality is achieved.

Stesalit Continuous Weigher – SCW

We are using one of this equipment since 2022, to get online errorless weight of dryer mouth Tea. This machine has fulfilled our need of calculation of day to day recovery percentage and we are very much satisfied with this machine. It continuously records and displays all the events like cumulative output, total operation time, power cut time etc. This helps to monitor the productivity of the whole process at any instant.

The quick service supports we have got on after sales are very much satisfactory & recommendable.

Looking forward for invention from STESALIT...................

This is to state that Stesalit Automation Pvt. Ltd, Kolkata, India has installed below mentioned automation systems at our factory and we assess these machines as below:

The MGWF-03 (Micro Controller Based Gravimetric Weigh Feeder) generally known as Rotor vane Feeder.

We have installed nine units of these machines in our factory & these are working satisfactorily.

This machine was needed to achieve better quality control in the cutting of leaf at CTC operation by providing a regulated feed rate of withered leaf to CTC machine. Automating this step of manufacturing helped us to also improve the quality of fermenting and drying stage. Cost saving was achieved by eliminating unnecessary mandays and by timely completion of manufacturing process thus saving on fuel and power cost as well. Drier throughput was also effectively regulated and thus the end result in the form of made tea was found substantially improved in quality.

Stesalit Continuous Weigher – SCW

We are using two such machines since 2016. This machine continuously measures days bulk tea as it comes out of dryer. The machine continuously records and displays all the manufacturing data like cumulative output, total operation time, power cut time etc. This machine thus helps us to monitor the productivity of the whole process at any given instant.

Stesalit has been quick in proving technical support and their after sales service is found satisfactory & recommendable.

We look forward to further invention from Stesalit for the tea industry as it much needed.

This is to state that Stesalit Automation Pvt. Ltd, Kolkata, India has installed automation systems at our factory and the benefits we have fond as below:

The MGWF-03 (Micro Controller Based Gravimetric Weigh Feeder) generally known as Rotorvane Feeder.

Four units of these machines were installed in the year 2019, in our factory& working very satisfactorily. This machine is the revolution regarding quality control of CTC tea as the feed is regulated according to the need which is a key control point as it is regulating CTC Cut, Fermentation and Drying. It’s allowed us to arrest many known and unknown human errors. It also helped us to reducethe production time by around 25% which results in good amount of savings in Fuel, Power & Man-days. It enhanced the throughput of the drier effectively, Real-time monitoring of production activities hence elimination of time wastage and optimum utilization of labor and energy. Uniform and consistent feeding of the fermentation and drying processes hence a consistent made tea quality is achieved.

Stesalit Continuous Weigher – SCW

We are using this equipment since 2019, to get online errorless weight of dryer mouth Tea. This machine has fulfilled our need of calculation of day to day recovery percentage and we are very much satisfied with this machine. It continuously records and displays all the events like cumulative output, total operation time, power cut time etc. This helps to monitor the productivity of the whole process at any instant.

The quick service supports we have got on aftersales are very much satisfactory & recommendable.

Uniform and consistent feeding of the fermentation and drying processes hence a consistent made tea quality is achieved.

Stesalit has been quick in providing technical support and their after sales service is found are satisfactory & recommendable.

Looking forward for invention from STESALIT...................

This is to state that Stesalit Automation Pvt. Ltd, Kolkata, India has installed automation systems at our factory and the benefits we have fond as below:

The MGWF-03 (Micro Controller Based Gravimetric Weigh Feeder) generally known as Rotor vane Feeder.

We are using these machines in our factory & working satisfactorily.

This machine was needed to achieve better quality control in the cutting of leaf at CTC.

This machine is revolution regarding quality control of CTC tea as the feed is regulated according to the need which is a key control point as it is regulating CTC Cut, Fermentation and Drying. It’s allowed us to arrest many known and unknown human errors.

It also helped us to reducethe production time by around 25% which results in good amount of savings in Fuel, Power & Man-days. It enhanced the throughput of the drier effectively, Real-time monitoring of production activities hence elimination of time wastage and optimum utilization of labor and energy.

Uniform and consistent feeding of the fermentation and drying processes hence a consistent made tea quality is achieved.

Stesalit has been quick in providing technical support and their after sales service is found are satisfactory & recommendable.

We look forward to further innovation from Stesalit for the tea industry as it much needed.

This is to state that Stesalit Automation Pvt. Ltd, Kolkata, India has installed automation systems at our factory and the benefits we have fond as below:

The MGWF-03 (Micro Controller Based Gravimetric Weigh Feeder) generally known as Rotor vane Feeder.
Four units of these machines were installed in our factory during 2022. This machine is revolution regarding quality control of CTC tea as the feed is regulated according to the need which is a key control point as it is regulating CTC Cut, Fermentation and Drying.It’s allowed us to arrest many known and unknown human errors. It also helped us to reducethe production time by around 25% which results in good amount of savings in Fuel, Power & Man-days.It enhanced the throughput of the drier effectively, Real-time monitoring of production activities hence elimination of time wastage and optimum utilization of labor and energy.Uniform and consistent feeding of the fermentation and drying processes hence a consistent made tea quality is achieved.

We have installed Stesalit Continuous Weigher – SCW, to get online errorless weight of dryer mouth tea. This machine has fulfilled our need of calculation of day to day recovery percentage and we are very much satisfied with this machine. It continuously records and displays all the events like cumulative output, total operation time, power cut time etc. This helps to monitor the productivity of the whole process at any instant. We have observed, "Bloom" of the Made Tea remains intact while passing through this system, which normaly affected in other type of Batch weighers.

Two Units of Humidity Management System were also installedto control RH (Relative Humidity) in our CFM area. After installing these units we are able to manage the RH easily which is very important to get a good fermentation.

Looking forward for invention from STESALIT...................

This is to state that Stesalit Automation Pvt. Ltd, Kolkata, India has installed automation systems at our factory and the benefits we have fond as below:

The MGWF-03 (Micro Controller Based Gravimetric Weigh Feeder) generally known as Rotor vane Feeder.
Three units of these machines were installed in our factory during 2022. This machine is revolution regarding quality control of CTC tea as the feed is regulated according to the need which is a key control point as it is regulating CTC Cut, Fermentation and Drying. It’s allowed us to arrest many known and unknown human errors. It also helped us to reduce the production time by around 25% which results in good amount of savings in Fuel, Power & Man-days. It enhanced the throughput of the drier effectively, Real-time monitoring of production activities hence elimination of time wastage and optimum utilization of labor and energy. Uniform and consistent feeding of the fermentation and drying processes hence a consistent made tea quality is achieved.

We have installed Stesalit Continuous Weigher – SCW, to get online errorless weight of dryer mouth tea. This machine has fulfilled our need of calculation of day to day recovery percentage and we are very much satisfied with this machine. It continuously records and displays all the events like cumulative output, total operation time, power cut time etc. This helps to monitor the productivity of the whole process at any instant.

Two Units of Humidity Management System were also installed to control RH (Relative Humidity) in our CFM area. After installing these units we are able to manage the RH easily which is very important to get a good fermentation.

We therefore recommend STESALIT for any future automated installation.

We confirm that our factory Kapnapahar Tea Estate in Bangladesh use SDTC (Automatic Dryer Temperature Controller Machine) in 2022 and found the machines are really helpful to make improved Made Tea quality. (Increased made Tea Blackness, found less exposer of fiber).

We also are using 2 nos. MFWF (Rotorvane Feed Controller) which enabled us to maintain even feeding Rotorvene to Dryer, saving man power & Electrical energy.

We also are using 1no. scw machine (Dryer mouth online weighment machine) which enabled us to record total Made Tea Quantity & hourly Dryer output.

In tea industry is a remarkable job by STESALIT AUTOMATION PVT. LTD. (KOLKATA, INDIA).

Making us enable to control all the unknown human errors.

This is to confirm that the above-named organization supplied and installed a 2,500Kg per hour withered leaf weigh feeder unit for our tea factory. This equipment has enabled us achieve the following process objectives.
Our observations are as follows:

• Uniform feed rare to the rotorvane hence a consistent cut achieved in the CTC machine contributing to the overall quality of Made tea.
• Realtime monitoring of production activities hence elimination of time wastage and optimum utilization of labor and energy.
• Uniform and consistent feeding of the fermentation and drying processes hence a consistent made tea quality is achieved.

The supplier ensured the equipment was supplied and installed within the agreed budget and timelines and provided useful training of our operators and key management staff ensuring the overall success of the project. The supplier also committed to provide maximum technical support during both the warranty period and after. The technical team who implemented our project always demonstrated the highest level of professionalism, courtesy and confidentiality while dealing with us. We therefore recommended Stesalit Smart Technologies to any organization seeking similar solution.

This is to state that Stesalit Company installed Rotorvane Feeders "Microcontroller Based Gravimetric Weigh Feeder (MGWF-03)" that has been in use since 2013.
Our observations are as follows:

• Uniform feeding to the rotorvane is possible in spite of irregular manual feed to the equipment, which results in better pre conditioning of withered leaf through rotor vane. One of the benefits achieved that the accumulation of cut leaf through Rotor vane is maintained up to desired level behind the spreader, helps to reduced fiber exposed and moisture loss.
• It has also been noticed by uniform feeding into Rotor vane that our total Rolling and Drying time has been reduced by around 25% which results in good amount of savings in Fuel, Power & Man-days.
• The ultimate utility of this machine results in producing a consistent end product which intend to fetch better Tea prices in the market thus improving the total turnover of the company.
  We therefore recommend them for any future automated installation.

Stesalit...... this name is not new for us. We are in touch since 2001 when we installed their first Computerized Automatic Withering System called TWMAC and was found very satisfactory and result oriented. However one unit was a trial but we converted all our troughs into this system in 2003/2004 (Total 28 Nos. Troughs)

Two Units of Humidity Management System (Manual Version) were also installed in 2003/2004 to control RH (Relative Humidity) in our CFMs. After installing this units we are able to manage the RH easily which is very important to get a good fermentation.

The next was the MGWF (Micro Processor Based Gravimetric Weigh Feeder) generally known as Rotorvane Feeder. Five unit of these machines were installed in our factory during 2006/ 2007. This machine is revolution regarding quality control of CTC tea as the feed is regulated according to the need which is a key control point as it is regulating CTC Cut, Fermentation and Drying.

In the year 2011/ 2012 we have installed two units of Sorting Feeder to get online errorless weight of dryer mouth tea. This machine has fulfil our need and we are very much satisfy with this machine.

Looking forward for invention from STESALIT...................

Production and when it comes to Tea production, the special care is to taken to maintain the product quality which is consumed by human being. The innovation of MGWF and its introduction in Tea industry is a remarkable job by Stesalit’s R&D. Making us enable to control all the unknown human Error.

The controlled and desired adjustable feed by MGWF is making easy to control all the Quality parameter, Time, Labour cost and Energy cost. Thus enhancing the Tea quality and controlling the production cost.

We look forward for such more new electronic machine by your innovative ideas in the Tea industry.

This is to state that we have installed Rotorvane Feeders “Microcontroller Based Gravimetric Weigh Feeder (MGWF-03) and being used since May 2011.

Our observations are as follows:

1. Uniform feeding to the rotorvane is possible in spite of irregular manual feed to the equipment, which results in better pre conditioning of withered leaf through rotorvane. One of the benefits achieved that the accumulation of cut leaf through Rotorvane is maintained up to desired level behind the spreader, helps to reduced fiver exposed and moisture loss.

2. Due to better pre conditioning through Rotorvane the cutting quality has improved and the productivity has also enhanced around 10% in CTC.

3. It has also been noticed by uniform feeding into Rotorvane that our total Rolling and Drying time has been reduced by around 10% which results in good amount of savings in Fuel, Power & Mandays.

4. The ultimate utility of this machine results in producing a consistent end product which intend to fetch better Tea prices and benefit by savings as mentioned above.

We are using MGWF-03 ( Rotorvane feeder) and we have found that, this equipment is really helpful to feed the Rotorvane evenly and uniformly according to our desired feed requirement, which ensures even rate of feeding in Rotorvane resulting in quality enhancement and significant energy saving. After installing this equipment now feed control is in our hand and we can reset the feed rate at any time depend on leaf quality or cutting capability of our CTC machines. This is also help us to get the whole day working information like operation time, average feed rate with respect to set feed rate etc.

Thank you very much for introduction of your Rotorvane Feeding Machine (MGWF -03). The said machine was installed in our factory on 2009. This machine is really helpful to feed the Rotorvane as well as the CTC machine as per the requirement of dryers output.

This is to certify that the “Coal Air Ratio Controller” is running successfully in this garden. There has been a vast improvement in quality along with significant savings in the coal ratio due to the above

This is to inform you that we are using MGWF -03 (Rotorvane Feeder) and have found the equipment really helpful to feed the Rotorvane evenly and uniformly according to feed requirement which ensures even rate of feeding to Rotorvane resulting in quality enhancement and significant energy saving. After installing this equipment now feed control is in our hand and we can reset the feed rate at any time depending on leaf quality or cutting capability of our CTC machine. This also help us to catch the whole day working information.

This is to certify that, we have used the instrument “VARUN” for guiding us about maintaining the inlet and exhaust temperature of VFBD, base on the change in ambient conditions.

We have experienced that, the drying of tea has remained consistent and the coal consumption also reduced.

We confirm that our factory in Indonesia just use MGWF-03 (Automatic Weigh Feeder to Rotorvane) in 2022 and found the machines are really Helpful to feed our withered leaf to Rotorvane continuously and evenly. This machines also manage our leaf cutting in CTC Machines better and as an equipment to reach more certain capacity to our setting requirement. By control the feeding will improve our cutting quality, better fermenting process and more even drying which will get to a better quality.

Calculation, control of processing time, find the history information of feeding along processing can be seen in the data recorded in Machines as an evaluation to processing had done. Processing Time, Power and Fuel Consumption also reduced by machines usage. Many thanks.

In tea industry is a remarkable job by STESALIT AUTOMATION, KOLKATA, INDIA. Making us enable to control all the unknown human error.